What is the function of the spiral chute of the package sorting machine
The spiral chute in the package sorting machine is a key component for transporting packages from the high-level sorting area to the low-level. Its design utilizes gravity and curved tracks to guide packages to smoothly slide down, avoiding collisions, stacking, or speed loss that may occur during traditional vertical transportation (such as elevators and conveyor belts). The following analysis is
The spiral chute in the package sorting machine is a key component for transporting packages from the high-level sorting area to the low-level. Its design utilizes gravity and curved tracks to guide packages to smoothly slide down, avoiding collisions, stacking, or speed loss that may occur during traditional vertical transportation (such as elevators and conveyor belts). The following analysis is based on functional principles, technological advantages, and practical application scenarios:
1、 The core function and working principle of spiral groove
1. Gravity driven unpowered conveying
Energy conversion mechanism: After being placed at the high-level sorting port, the package slides down along the spiral chute by its own gravity. The spiral curvature of the chute (usually 180 ° -720 ° surrounding) converts gravitational potential energy into kinetic energy, while slowing down the vertical falling speed through a curved trajectory. For example, a package falling vertically from a height of 3 meters has an instantaneous velocity of about 7.7m/s, while when sliding down through a spiral chute, the velocity can be controlled at 2-3m/s to avoid high-speed impact.
Self regulating speed characteristics: The inclination angle (usually 5-15 °) and curvature radius (0.8-1.5 meters) of the chute are calculated by fluid mechanics. The larger the package weight, the faster the sliding speed. However, the friction coefficient of the inner wall of the chute (such as galvanized steel plate μ ≈ 0.3) will automatically balance the speed difference, preventing heavy packages from catching up with light packages and causing blockage.
2. Guidance and sorting path planning
Correct path control: The exit position of the spiral chute can be customized according to sorting needs. For example, in the express sorting center, the spiral chute exits on different floors correspond to different conveyor belts in different areas (such as the "North China" and "East China" sorting gates), and packages are directly dropped into the target area through the chute, reducing secondary handling.
Multi exit diversion design: Some complex chutes adopt a "main spiral+branch exit" structure, which detects the package barcode through photoelectric sensors and triggers the switch of the baffle during the sliding process, allowing packages to be diverted from different exits (similar to highway ramps), achieving "one chute completes multi area sorting".
2、 The advantages of spiral groove compared to other conveying methods
1. Space utilization and cost optimization
Efficient utilization of vertical space: Traditional vertical conveyor belts require a long strip of space (such as a 4-meter-long conveyor belt at a height of 3 meters), while spiral chutes use a wrap around design to compress the 3-meter-high vertical conveyor into a circular space with a diameter of 1.2 meters, saving more than 50% of the floor space, especially suitable for multi-level sorting centers (such as e-commerce warehouse three-dimensional sorting systems).
Low cost operation without power: No need for driving devices such as motors or reducers, relying solely on gravity for operation, with almost zero energy consumption and low maintenance costs (only lubricating the groove joints every year). Compared to electric conveyor belts, the initial investment of spiral chutes can be reduced by 30% -40%, and there is no electricity consumption cost.
3、 Structural design and technical details of spiral groove
1. Design basis for key parameters
Spiral angle and pitch: The spiral angle (the angle between the tangent of the groove and the horizontal plane) is generally 5-10 °, and the pitch (the vertical height of each spiral) is set according to the weight of the package: for light packages (<1kg), the pitch is 300mm, and for heavy packages (5-10kg), the pitch is 200mm, ensuring that the sliding acceleration is ≤ 0.5m/s 2 to avoid package rollover.
Optimization of cross-sectional shape: The cross-section of the chute is mostly U-shaped or V-shaped. U-shaped is suitable for box packaging (width ≥ 200mm), V-shaped is suitable for bag packaging (to prevent deviation when slipping), and some chutes adopt variable cross-section design (wide entrance and narrow exit) to guide the package to slide down in a forward posture.
2. Anti slip and noise reduction design
Anti slip stripes: Horizontal ridges (1-2mm in height, 50mm in spacing) are set on the inside of the chute to increase slight friction and prevent slipping when the package slides at high speed (especially effective for smooth cardboard boxes).
Noise reduction and damping layer: Rubber soundproof cotton (thickness 10-15mm) is pasted on the outer wall of the chute, and the noise during the package sliding can be reduced from 75dB to below 60dB, meeting the workshop environmental protection standard (GBZ 2.2-2007 stipulates that workplace noise should be ≤ 85dB).
4、 Practical application scenarios and industry cases
1. E-commerce and express sorting center
Multi layer sorting tower application: A large e-commerce warehouse adopts a 5-layer spiral sorting system, with 8 spiral chutes set up on each layer. Parcels slide down from the sorting port on the 5th floor to the shipping area on the 1st floor in just 15 seconds, with a daily processing volume of 200000 parcels. The chute outlet is directly connected to the logistics vehicle conveyor belt, achieving seamless connection between sorting and loading.
2. Airport baggage handling system
International flight baggage sorting: The spiral chute in airport baggage sorting centers often adopts a "double spiral parallel" design, with the left chute conveying large luggage (>23kg) and the right chute conveying small luggage. The chute outlet is connected to different flight baggage turntables, with an error time of less than 5 seconds (meeting the requirements of flight baggage loading time).
3. Automated sorting of postal packages
Package diversion in remote areas: In mountainous post offices, spiral chutes are used to transport packages from the mountain top sorting center to the foot of the mountain transportation point. Some chutes even build outdoor spiral channels (up to 50 meters in length) along the mountain terrain, which can transport 1000 packages down the mountain every day without electricity, saving 80% of the operating costs of traditional cable cars.
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